Aerospace CNC Machining,Sheet Metal Fabrication,Tooling Service

Aerospace & Defense

On-demand Production for aerospace & defense industry, trusted by 500 aerospace company. With quick turnaround, low risk and high-quality production.

Why choose us for Aerospace & Defense Parts Making?

The technology of metal 3D printing

Using metal 3D printing, complex and lightweight structures can be created that were previously impossible. With this innovative process, not only are part designs lighter, but multiple metal components are eliminated in an assembly, saving money and improving efficiency.

CNC machining automation

Utilize three-axis and five-axis milling as well as live tooling for increasingly complex metal and plastic components. CNC machining automates the production of intricate and personalized metal and plastic parts with minimal human involvement.

Tools,Fixtures and material used

Tools, fixtures, and other aids remain durable, production-grade. Materials like aluminum, titanium, stainless steel 17-4 PH, and Inconel can be machined with CNC machines, or 3D printed. Materials for aerospace must be durable, lightweight, and strong.

Certificates of quality and traceability

3D printing and machining processes certified to AS9100 and ISO9001. Traceability is also available for qualified projects. With our high-quality 3D printing and machining processes, you can be confident.

Aerospace and Defense Prototyping and Production Solutions

We provide solutions that ensure accurate and efficient product manufacturing, ensuring that products are safe and meet the highest quality standards. You can also get expertly engineered prototypes and production parts that are durable and perform well. Various production stages are covered by our solutions.

Prototyping

A prototype is essential for testing usability, functionality, and scalability. Also, prototypes are useful for testing design concepts and gathering feedback. Before the product is manufactured, you should test your designs, make iterations, and create prototypes.

At this stage, prototypes will be created based on your product’s requirements. Parts like the final product will be made with low-cost materials. Test prototypes for functionality, performance, and reliability. By examining specifications metrics and functional testing, we can identify potential design flaws. Our advanced technologies allow us to deliver prototypes quickly.

Design and material iteration in a rapid manner
Complex Geometry Prototypes
Comparison of models with final products

Engineering Validation and Testing (EVT)

Create precise functional prototypes quickly and easily to meet all performance requirements. Before the product enters production, EVT helps identify potential issues. It ensures cost-effectiveness, quality, and reliability.

You can easily identify all design risks with our functional prototypes. It saves time and money in the long run. You can test your product’s usability with our prototypes. Lastly, our prototypes are scalable, so you can quickly customize them. It may take several iterations to meet all functional requirements.

Manufacturing precision parts
Support for reliable design and engineering
Designing with optimized material properties

Design Validation and Testing (DVT)

A wide range of materials and surface finishes are available for testing part functionality, performance, and appearance. Get detailed results by using DVT’s advanced capabilities. Make sure your parts are reliable and durable by testing them with DVT.

Analyzing the final appearance and feel of the component is the purpose of this stage of production. A design error or defect is checked at this stage. Safety standards and requirements are also tested.For consumer and market testing, we create parts with end-use functionalities.

Testing of high-quality parts for consumers and markets
Validation of performance and appearance
A durable and high-quality finish on the surface

Production Validation and Testing (PVT)

Make sure your design is ready for full-scale production with production-grade manufacturing capabilities and advanced quality control. PVT ensures that your product meets all quality requirements and standards. A reliable design can also be reproduced consistently. Additionally, PVT ensures that the production process is efficient and scalable.

Make sure your production goals are met during DVT. Testing the design’s performance and capability is crucial. Using the results can also help identify failures and issues before they become costly. During this stage, we will set up the supply chain and solidify manufacturing processes. The following steps can help you test and optimize your design.

Delivery of high-quality production parts in a timely manner
Process verification for manufacturing
Tooling for low-volume production
Check the functionality of production-ready parts

Mass Production

Test products before mass producing end-use components. Rapid product delivery with precise quality requirements. Automated production processes ensure accuracy and speed. Operational costs are reduced while quality standards are maintained. Utilize the latest technologies to stay ahead.

With our advanced manufacturing process and engineering expertise, we can produce your parts. Our top priority is providing high-quality parts at low prices. We test our processes thoroughly to ensure accuracy. Low costs and lead times are achieved by our professional technicians. With our engineering expertise, we guarantee the highest quality parts and service.

Customized end-use parts of the highest quality
Precision machined parts require tight tolerances
Improved Surface Requirements through Secondary Operations
Controlling and inspecting quality rigourously

A Comprehensive Quality Documentation System

Verify quality and compliance with validation reports. Verify the accuracy and validity of the data. Check records for accuracy and completeness. Review and update documentation on a regular basis.

ISO 9001:2015 Certificate
ISO 13485:2016 Certificate
ISO 14001:2015 Certification
CMM Inspection Report
Full Dimensional Inspections
Material Test Reports
Material Certificates
Certificates of Conformance
First Article Inspections

Inspection Equipment for ensure the high-quality machined parts

For these inspections to be effective, the right equipment must be used. In order to ensure machined parts meet the specifications, precision measuring tools such as calipers, micrometers, and coordinate measuring machines (CMMs) can be used. We are able to ensure accuracy of your order by using a variety of high-quality imported and domestic equipment.

Let's make EPRO help you now!

You ideally want a precision machined part supplier who can meet both accuracy and precision requirements so you can make sure your parts are consistent and meet your design intent.

Applications in the aerospace and defense industries

We can accelerate aerospace and defense component production for a wide range of applications. Aircraft and defense industries demand rigorous standards from our products and services. Injection molding, 3D printing, and CNC machining are our precision manufacturing solutions. The following are some of our common aerospace and defense applications:

Seats
Engines
Fuselages
Turbines
Fastening Items such as Screws
Tire Parts
Brakes
Electrical Parts
Radar Systems
Air Conditioning Systems
Vacuum Pumps

Fuel Pumps
Lighting System
Gears
Wing Support
Night Vision Device
Transmission Components
Dashboard
Helmets
Unmanned Aerial Vehicle
Teaching Aids
Tank Model

Aircraft interiors
Spacecraft and satellite components
Telecommunications components
Optical system components
Military rifle components
Military vehicle components
Military UAV and drone components
High-performance tools and fixtures

Who are the clients we serve?

Suppliers of aircraft OEMs
Suppliers at Tier 1
Contractors in the defense industry
Operators and manufacturers of satellites

Maintenance, repair, and overhaul companies for aircraft
Operators of space launches
Providing drone/UAV services to commercial, industrial, and military clients
Agencies of the federal government

Aerospace and Defense Manufacturing Capabilities

EPRO offers wide range of manufacturing processes for Aerospace and Defense prototypes and production parts.

CNC Machining

Precision-crafted components for aerospace and defense applications, ensuring optimal performance.

Injection Molding

Streamlined production of intricate parts, meeting the stringent demands of aviation and defense.

3D Printing

Rapid prototyping and customization, providing innovative solutions for aerospace and defense needs.

Sheet Metal Fabrication

Versatile metal solutions catering to the unique requirements of the aerospace and defense industry.

Materials used in the aerospace and defense industries

Material options are available with all of our manufacturing processes. Metals, polymers, alloys, composites, and plastics are just some of the materials we work with. In addition, we specialize in high-performance materials. Our reliable, cost-effective solutions can meet all your manufacturing needs. These are some common aerospace and defense options.

Materials used in the aerospace and defense industries

Image	Material	Best Tech.	Benifits	Sample Parts
	Steel	CNC machining, rapid tooling	Strong, corrosion-resistant, range of grades	Brake components, engine components
	Aluminum	CNC machining, rapid tooling, sheet metal	Machinable, strong, range of grades	Cylinder heads, manifolds, Ductwork, housings, bus ducts
	Titanium	CNC machining, SLM 3D printing	Lightweight, temperature-resistant	Engine valves, axle shafts, pipes, nuclear waste storage, pumps, turbines
	PA(Nylon)	CNC machining, SLS 3D printing, injection molding	Strong, smooth surface finish	Peripheral engine parts, covers and housings
	PMMA	CNC machining, injection molding	Transparent, shatter-resistant	Lighting components
	Silicone	Liquid silicone injection molding	Durable, flexible, biocompatible, inert	Seals, cover assemblies, Fluid management devices, respiratory devices

Finishes applicable to the aerospace and defense industries

Surface finishes are available in a wide range from us.Our finishing options include electroplating, powder coating, and anodizing. We also offer custom finishing for aerospace and defense parts in addition to chemical etching, laser engraving, and other specialty finishes.

Image	Item	Applicable To	Feature	Color	Thickness
	As machined	Metals & Plastics	Tool marks visible	N/A	N/A
	Polishing	Metals & Plastics	Brushed & gloss mirror surface	N/A	0.02-0.05mm removed
	Sand, Bead Blasted	Metals & Plastics	matt or satin surface	N/A	N/A
	Painting	Metals & Plastics	Matt, gloss, texture	colors can be matched as needed	0.05mm to 0.1mm
	Powder coating	Metals	Matt, gloss, texture	colors can be matched as needed	0.05mm to 0.15mm
	Anodization	Aluminum	Tool marks visible, Smooth, Matt & Gloss	colors can be matched as needed	0.002mm to 0.04mm
	E-Coating	Metals	Matt & Gloss	Black	0.015mm to 0.035mm
	Nickel Plating	Metals	Gloss	Silver	0.004mm to 0.05mm
	Chromed Plating	Metals & Plastics	Satin & Gloss	Silver	0.001mm to 0.3mm
	Zinc Plating	Metals	Gloss	Silver & Black	0.005mm to 0.2mm
	Chromate Conversion Coating	Aluminum	Tool marks visible, Smooth and Matt	Clear/ slight yellow tint	0.25-1 um

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Tour Our 5 Axis Machine Shop

Check out our incredible line of well-functioning 5-axis machining centers ranging from the best 5-axis horizontal machining center to top-notch vertical machining centers. These are ideal facilities for manufacturing components for various industries. We combine advanced technologies with skilled technicians to deliver results to suit your needs perfectly.